If an executive wants to know what is happening on the shop floor every day, paper weld logs do not give you a chance to offer any data beyond the total number of work orders completed. When the operator needs to use the screen, your fields should be big enough for an operator to easily select them with a finger on a touchscreen. Update and archive superseded documents with ease. Our services. At the end of the day, a team member could read each weld log and type it into a spreadsheet. The system should eliminate repetitive data entry that interrupts the operator’s day. Dwell between sequences-The amount of time spent with the tips at “full tip opening” after completing a weld sequence. This article will deal with step by step guide for the preparation of Weld Map, Shop Weld Plan, WPS, PQR & WPQ as per ASME SEC IX for a Static Pressure Vessel designed in accordance with ASME SEC VIII DIV I for non-lethal Service. This can be used for multiple replacement locations (one AFE many replacements on a line), 3. Below we show a typical weld gun motion profile, please fill in the required boxes to help us determine the best actuator solution for your welding application. Please click here to read the next part of this article. You can use the automated weld log to notify relevant team members of issues in real-time. You can do weld mapping, weld tracking, manage WPS, welders, materials, testing and provide complete traceability. And you don’t need to ask for date and time, since those will be automatically captured. If a particular tool requires maintenance, an operator can easily send a text or email to the maintenance team. Manage all your welders, their qualifications to welding procedures, certifications, expiry, continuity, and welding logs, know their performance & productivity by job or project. Code rules for ASME IX and EN ISO 9606 are built-in along with the ASME and AWS base and filler metal database. This article is written and published by; IWE (IN/IWE/41700026); B Tech (Mechanical); AMIIW (Welding Technology). 1. Code Services Digital Solutions is owner of MaxTrax and been serving the power plant and process industry since 1995. Weld maps should be part of your Quality Assurance program if you fabricate critical components or repair critical components, or the client requests it. MaxTrax™ 7 is a Web/Browser Based software solution for weld tracking and Quality Assurance/Quality Control in the process and Power plant construction industry. After having the above information, proposed Weld Map and WPS are made, considering this is the first Job to be executed by Company Name: Welding and NDT for approval of customer/client/TPI a sample of both are attached below: Proposed WPS No: GS-001 (Click here to download the proposed WPS), Proposed WPS No: S-001 (Click here to download the proposed WPS), Proposed WPS No: G-001 (Click here to download the proposed WPS). In order to post comments, please make sure JavaScript and Cookies are enabled, and reload the page. You can build a manufacturing app in Tulip for this weld log and then automatically store all the data. 1. We'll assume you're ok with this, but you can opt-out if you wish. Add/Remove/Edit Items in the database. Robot Move Time-Amount of time between welds it takes the robot to move from one weld to the next. At Curtiss-Wright, we promise to treat your data with respect and only share it with our representatives and distributors for the purpose outlined on the form. We built SWM with ALL users in mind, employing a simple, truly simple-to-use interface for efficient, effective, technically and legally useful welding project management for: PLANNING Via PQR’s, WPS’s, WQTR’s and weldment drawings and/or symbols, in accordance with ANY Code or Standard; Smart Welding Manager also offers a dimension recording interface and drawing markup tool to produce as-built drawings. At the end of the day, a team member could read each weld log and type it into a spreadsheet. Once operators start using the app, you can share data with executives and other engineers. Weld Map: A document which includes but not limited to a Sketch of the equipment locating all the welds along with a table with all the details (Material, thickness, welding process, WPS, PQR etc…) required for getting customer/client/TPI approval.
MaxTrax helps you enforce the American Society of Mechanical Engineers (ASME) code B31.3 and other codes or quality control standards.
You can integrate devices with your Tulip app to reduce this waste. Code Services Digital Solutions has been an industry leader since 1995.
build an automated weld log in Tulip for free. MaxTrax™ 7 is a browser-based software solution for weld tracking and Quality Assurance/Quality Control in the process and Power plant construction industry. The most economical size weld that may be horizontally deposited in one pass has 5/16”. Houston Tx. Shop Weld plan will be prepared once WPS and WPQ gets qualified and may or may not require customer/Client approval but may require inspector approval. MaxTrax helps you enforce the American Society of Mechanical Engineers (ASME) code B31.3 and other codes or quality control standards. Every single entry from the operator can be saved and later analyzed. But that could take hours, and it creates the risk that the data might be copied incorrectly. For further information on how we protect your information, please refer to our Privacy Notice.
To download a PDF file with a list of all major features, please click on the icon to the right. This concept of a worksheet filled with fields on a repetitive, manual task is common across many other documents in a production environment, not only the welding industry. If you do not have a login, please proceed to the registration page, If you currently have an Exlar website account and would like to delete it, please contact CHA_info@curtiss-wright.com, Home / Resources / Exlar Resources / Weld Gun Application Worksheet, Below we show a typical weld gun motion profile, please fill in the required boxes to help us determine the best actuator solution for your welding application. rlambert@codeservicesds.comwww.coderservicesds.com, Code Services Digital Solutions - MaxTrax, Maintains a database of all work performed, Tracks and enforces inspection percentages on welds and welders as specified, Tracks welder history and rejection rates, Provides a variety of reports for overall job status, Offers a document library for total package documentation and turnover, Tracks the history of a weld and projects future work, Enforces inspection order—inspections cannot be performed out of sequence, Flags welds automatically for inspection, based on your percentage requirements, Allows you to automate the most complex requirements through unlimited inspection classifications, Automatically manages Random NDE and maintains relationships between parent and tracer welds, Tracks heat numbers of both welded pieces and filler metal, Export reports to third-party tools, such as a spreadsheet, to perform detailed analysis and reporting, Access and administer the database in a LAN (Local Area Network) or WAN environment; multiple users can access MaxTrax simultaneously, Supports multiple contractors for the same job, Supports multiple projects in a single database allowing rollup reporting. RE: Welding maps JIPMKWA (Mechanical) 2 Jul 14 08:52.
We’ll take a look at that first.
Some of them include text.
Welding PROGRAM OUTCOMES - PSLOs Related ISLOs Enter "X" in boxes as appropriate PSLO A Apply the principles and practices used with multiple welding processes to develop ... Weld 20 Introduction to Welding Technology - Career Path PRODUCING Professional, comprehensive welding project turnover packages so necessary in today’s demanding project environment; Smart Welding Manager is a welding and fabrication management software application for your entire team to collaborate. EXECUTING With colorful, graphic weld mapping; Click here for instructions on how to enable JavaScript in your browser. Downloads: 323. This website uses cookies to improve your experience. Test reports can be uploaded and will be stitched with the certificate. Use them across different projects or locations. Rating: 4 Details . All trademarks acknowledged. It is a role based, hierarchical system, which means access to certain jobs or privileges to a user can be finely controlled. Full traceability reports can be generated and included in the turn over pack or project data book. Short Description: Submitted By: JohnDoyle[Admin] Submitted On: 03 Jun 2011. Downloads: 442. So here’s how to plan and execute your first automated weld log in a Tulip app. Weld mapping is also another term for weld tracking or welding traceability with the added function of an identification of the location of a weld in a drawing. A weld map with WPS, welder, and NDE is not often done for structural steel welding in the field. Plate Stress to Partial Penetration Fillet Weld Stress. Enter the Project information. Full Tip Opening-The distance the tips travel from “full tip opening” to the welding position. Detailed logs are available by welder, with all the welds ever done by the welder, by WPS, process, position and by job. If an operator needs guidance, they can easily notify a supervisor. An “automated weld log” allows you to capture real-time data from welders as well as track inspections. Since the data is automatically collected in real-time, there is no need to deposit a piece of paper at the end of the day. Process Audit Worksheet The Process Audit Worksheet (PAW) is the first step in the Design of Experiments; it details the settings for the optimal process, including mechanical and electrical settings. You can also bulk upload files. You can remove your request or information at any time by reaching out to our team at cha_info@curtisswright.com. We specialize in powerful tools that help you boost efficiency, reduce wasted resources, increase reliability of estimateddelivery dates, and promote more effective management of welders.